White Paper: Shaping traceability in food and beverage packaging
Trends, challenges and strategies
Omron is your trusted global partner in packaging. We understand that packaging companies are challenged with producing a consistently high level of product quality, maximum throughput and plant availability, optimum machine efficiency – all with the flexibility and scalability to meet ever-changing customer demands. Addressing these challenges today and in the future is possible only with fully integrated solutions tailored specifically to the packaging industry.
WeighPack Systems standardizes on Omron
WeighPack Systems, part of the globally-operated Paxiom Group, has always trusted in Omron for their automation needs. “Others have tried to pull us away, but we have been loyal to Omron for 30 plus years… and will be for the next 30” — Louis Taraborelli, company founder.
We have robust products for harsh washdown environments
Omron offers a variety of IP67/IP69K-rated products for specialty applications that conform to FDA, USDA, Ecolab and IEC specifications. Engineered for sanitary, hygienic and aseptic environments, they’re ideal for food, beverage, pharmaceutical and life sciences applications.
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Smart Packaging Solutions Brochure
See Omron's flexible and innovative solutions that allow us to be your trusted partner for bridging your current operations with your vision of the future.
One Stop Packaging Machine Industry Brochure
Harsh Washdown Brochure
Stainless steel and IP67/IP69K rated products for harsh washdown environments and specialty applications.
Packaging Industry Project Book
Stay up to date on the latest solutions and products designed specifically for the packaging industry.
Automation Safety Solutions for Packaging
A complete reference guide for safety with product references for primary, secondary and final packaging solutions.
Making the most of a strategy that supports efficiency, variety and sustainability
The food and beverage packaging industry is facing innumerable pressures at the moment. Packaging companies are required to do more with fewer resources in addition to offering greater product variety and demonstrating environmental sustainability to an increasingly discriminating consumer base. Fortunately, flexible packaging can help companies meet these demands without incurring significant productivity losses. By using less material per package and expanding the options for colorful and creative visual presentations, this strategy promotes environmental health and helps different products stand out on retailer shelves.
Specialty bottling line manufacturer turns to automation for strict packaging and labelling requirements
Bottling, capping and labeling line manufacturer Cynertia was seeking to develop specialty equipment that was scalable for expansion, could maintain consistent fill level, ensure cap integrity as well as effectively address packaging and labeling traceability requirements. Omron automation technologies allow the machines to achieve higher levels of throughput, meet product integrity demands as well as adhere to strict traceability regulations.
Packaging segments
Food and Beverage
Omron automation solutions help prevent inconsistent recipes, unexpected overflows and other mistakes that hurt the bottom line
Materials Converting
Omron's automation solutions are explicitly matched for materials converting applications such as automated slitting, coating, laminating and printing machines.
Consumer Packaged Goods Automation
Omron automation solutions address CPG challenges that span from recipes and production to storage and distribution.
'Omron offered us a solution for our needs: for control, for motion and for vision'
Hear what Liquibox Engineering Manager Kyle Brooks had to say about the benefits of using an intergrated Omron solution, complete with training and support.
"They integrated the system with us and offered support afterward, making sure we're happy customers," Brooks said. "My experience with Omron was great and continues to be great."
Industry Trends
Harness the ‘Power of Packaging’
Boost your brand and gain insight into packaging market trends. Our new eBook series titled “The Power of Packaging” is designed to give you the knowledge you need to navigate the latest developments in packaging and use them to your advantage.
This series of information-packed eBooks is written exclusively by industry experts who have years of experience in the field. You will discover the biggest opportunities for growth, and you will also learn how to protect your brand with powerful technologies. Click on each trend below to access Omron’s information-packed eBooks.
Learn more about our smart solutions for the food and beverage / packaging industries
The packaging industry requires innovative, flexible and fully-automated solutions
Production optimization through data: OEE
Optimize production by turning machine data into high value, actionable information.
Quality control for labels and markings
Verify the quality and integrity of labels and other package markings.
SKU control
Verify the SKU information matches the package contents to prevent product holds and recalls.
Package sortation and placement
Pick, place and sort products into compartments with the correct orientation in conjunction with vision.
Machine-to-machine communications: PackML
Ensure packaging machines share a common machine language regardless of the automation platform.
Safety Services
Safety education, machine assessments and remediation services for regulatory compliance.
Safety Solutions
Protect your people while maintaining productivity and efficiency, with Omron, your trusted partner in industrial safety solutions.
Traceability Solutions
World-class traceability in manufacturing solutions built upon decades of experience.
A future that works – The role of automation in the future of packaging
Automation is not a new phenomenon, and questions about its promise and effects have long accompanied its advances
This white paper will address the speed with which automation technologies will become a reality in the workplace and the impacts they are likely to have on employment and productivity in the packaging industry.
Packaging Machine Automation Solutions
Deliver automated machines that fit into the factory of the future
Horizontal form, fill, seal
Fill a variety of pouch styles including pillow packs and trays
High speed linear shrink sleeve applicator
Label inserter and shrink oven
Horizontal flow wrapper
Rotary sealing knifes (servo driven)
Palletizer gantry robot
Robots for pick and place applications
Robotic loading cell or assortment packer
Robotic control system
Thermoform fill and sealer
Flexible Hygienic moulds
Omron's sensing solutions solve 'outside-of-the-box' applications for the food, beverage and packaging industries webinar
Advance your knowledge of sensing in the food, beverage, and packaging industries. Join Mike Hamoy and John Wenzler from Omron Automation Americas, as they review some recent successes exemplifying how our new and existing sensing product lines have worked in tandem with other Omron Technologies to solve significant customer problems with long lasting success.
Success Stories
At Omron, we like to listen to our customers. Check our some of our success stories and case studies.
Integrated robotic solution for greenhouses speeds pepper bagging
Bartel Machine designs and builds special-purpose automation equipment using the most advanced automation technologies in Leamington, Canada. Leamington has one of the largest concentrations of greenh...
Omron solution helps manufacturer reduce panel size, costs, and wiring
Combilo, a leading fruit and vegetables wholesaler, recently replaced a highly manual process with a new robot-assisted packaging line using Omron delta robots and vision technology. Overnight, the li...
Omron solution for Brillopak ensures more productive and cost-effective punnet packing concept
Brillopak developed a single-pick punnet packing line featuring Omron Quattro Delta robots, control, and software.
Packaging industry partners utilize scalable platform from Omron to develop modular flow wrapping machine fit for the future
Two companies that have a strong presence in the packaging industry, (Las Vegas, NV) and (Chi...
Omron helps Las Vegas-based system integrator build a new barcode verification system using MicroHAWK and other Omron technologies
EIS Automation, a system integrator in Las Vegas, Nevada, partnered with Omron to create its Tarsier Series barcode verification system. Specializing in barcode systems, the company undertook this new...
Packaging Efficiency Solutions Success Story
Omron helps packaging equipment manufacturer design a flexible system for reading barcodes on bottle labels using MicroHAWK ID-40/V430.
Twin Monkeys Beverage Systems: A unique automation customer
Omron enables easy canning machine customization for microbrewery industry and helps leading manufacturer achieve 1,000% growth with consolidated control platform.
Automation addresses increasing production demands and strict packaging and labeling requirements for specialty bottling, capping and labelling line manufacturer
Bottling, capping and labeling line manufacturer Cynertia was seeking to develop specialty equipment that was scalable for expansion, could maintain consistent fill level, ensure cap integrity as well...
Omron’s open connectivity solves tricky potato packaging problem
Greenvale is one of the UK’s leading suppliers of fresh potatoes. Until recently, it had a packaging problem: the wrong labels were used too often. The solution to use an Omron vision system to check ...
Ibonhart builds bread slicer with remote fault-finding and remote software upgrades
When one of Britain’s leading manufacturers of automatic bread slicing and packaging equipment won an order from a bakery in Kazakhstan, it decided that remote access was essential. Software upgrades ...
Jomet works with Omron to deliver cutting-edge packaging solutions
Finnish machine-maker Jomet builds a comprehensive range of packaging solutions, responding to customer demands for innovation.
Kraus code verification system meets the need for individualized packing
Kraus Machinenbau, which produces specialized equipment for printing and packaging industries, has developed the FK Codingline system, which verifies the track-and-trace codes that must be printed on ...
Omron helps Line Equipment develop more advanced machines
Watch the interview to see how, with our support, the implementation of our software and hardware solutions into their machines has enabled Line Equipment to bring more advanced products to market.
Martini's single control for long pasta packaging enabled by Omron
In the world of pasta packaging, long pasta is particularly challenging, primarily because of the complexity of dosing different pasta formats. So when Martini Packaging decided to develop a new machi...
Nordson gives supplier award to Omron for performance, flexibility
After evaluating and ranking more than 260 suppliers, the precision dispensing equipment manufacturer Nordson recently awarded Omron its best “global supplier” award at its group headquarters in Luneb...
Craft distiller blends its brewing expertise with Omron's control automation
An upstart craft distiller in Canada was seeking a flexible and future-proof automation solution that would allow for a ramp up in production and throughput as its operations expanded.
Prestige Packaging builds system to manage complex serialized production line
How did a contract manufacturer supply 1,000,000 serialized packages for multiple pharmaceutical customers with varying standards and procedure ... within a network of multiple production sites, contr...
Novel automation system doubles Tasco's output capacity
The challenge was to reduce packaging for fresh vegetables, like broccoli and cauliflower, and minimize packaging-related throughput losses -- while increasing output.
Axomatic optimizes production with Omron PLCs and touchscreens
Read how Omron PLCs and touchscreens are at the heart of solutions developed by Axomatic to produce and package, all types of creams, gels and emulsions.
Single-controller in a turnkey packaging line for Mecapack
The French specialist manufacturer of primary and secondary packaging machines recently developed a turnkey packaging line based on a single line controller.
Mespic’s all-in-one solution...
The Italian-based Mespic specializes in the design and construction of integrated end-of-line packaging machinery. The company recently worked with Omron to develop an all-in-one secondary and final p...
Automation Domination – Filling the coffee market with faster, smarter and more reliable equipment
Houston, Texas-based Automation Supply and Engineering (AS&E) has been around since 1987, specializing in precise auger filler systems for granular products, mainly in the coffee industry.
Omron’s Motion and Control Systems help American Packaging & Plant Equipment put this one in the bag!
American Packaging & Plant Equipment in Cambridge, Ontario specializes in intermittent and continuous motion vertical form fill seal (VFFS) bagging machines for the packaging industry - from snack foo...
Omron makes safety work for beverage producer
A worldwide milk and soya producer at their Canadian facility, identified two specific areas of the production line where additional safety features could be applied, namely the robotic palletizing ce...
Mexican company AFEIN maximizes its production time by 300% using Omron equipment
AFEIN, S.A. of C.V. is a Mexican company, a manufacturer of original machinery, electrical cabinets, mechanical assemblies, programming of boards, as well as automation and design of industrial equipm...
Mayonnaise manufacturer expands production capacity with oil delivery system upgrade
Japan’s leading manufacturer of mayonnaise, salad dressings, sauces, marinades and related products developed a plan to expand sales of their name brand products in the United States. A division of th...
Automation helps Manufacturer increase Production by 35% and Ensure Consistent Quality
A division of Japan’s leading manufacturer of mayonnaise, salad dressings, sauces and related products, needed to improve its current manufacturing process in order to meet the quality standards of th...
Omron's Sysmac Platform helps ZimaPack meet the flexible demands of today’s packaging market.
ZimaPack integrates Omron’s NX7 machine automation controller, Sysmac platform and the MX2 inverter to design CIP (clean-inplace) machines with features that are futuristic.
Baking company implements new tray stacking system using Omron controls to boost productivity and improve employee safety
Saginaw Bakery wanted to improve productivity, reduce product damage and eliminate the potential for injury caused by manual tray stacking in delivery preparation.
Global flexible packaging manufacturer uses automation to power their best-in-class bag making machines
With a strong focus on sustainability, flexible packaging pioneer Liquibox was seeking a way to reduce the amount of waste generated during production of all its pouch and bag-in-box products.
WeighPack Systems standardizes on Omron
WeighPack Systems, part of the globally-operated Paxiom Group, has always trusted in Omron for their automation needs. “Others have tried to pull us away, but we have been loyal to Omron for 30 plus y...