VP9000 SPI Machine
Automated 3D solder paste inspection utilizing multiple inspection resolutions, enhanced result visualizations, and ultra-precise volume measurements
Achieve zero defects with intelligent, in-line solutions
Omron's proven inspection systems and enhanced software tools help manufacturers move closer to zero-defect production. With in-line, high-throughput and x-ray based solutions, Omron’s inspection machines can tackle a variety of PCB applications.
Omron provides a full range of SPI, AOI and AXI systems which are easy to use and offer fast inspection program generation. These solutions meet the complete inspection needs of any SMT manufacturer by helping identify the root cause of a failure while ensuring that escapes and false calls are eliminated.
VT-S530 AOI Pre/Post-Reflow Machine
2D and 3D automated optical inspection featuring Omron’s industry leading color highlighting technology, detailed production monitoring tools, and completely offline programming and review software.
VT-S730 AOI Post-Reflow Machine
Complete 2D and 3D automated optical inspection, bundled with Omron’s color highlighting technology, detailed production monitoring tools, and fully offline programming and review station software.
VT-X750 CT AXI Machine
Fast 3D CT Automated X-Ray inspection, with a resolution of 3um, capable of dividing a single solder joint into hundreds of cross-section slices for individual measurement and analysis
VT-M121 Dimensional and Visual Inspection Machine
Completely customizable dimensional inspection, fitted with Omron’s advanced motion and vision technology to provide repeatable measurements on a variety of applications
IP Inspection Pro 3D Verification/Repair Station
High resolution live video feed, synchronized with inspection results from Omron AOI systems
Q-upNavi Quality Control and Process Improvement Software
Process monitoring and quality control software with live side-by-side comparison and visualization tools, capable of gathering data from every SPI, AOI, and AXI inspection
Featured Inspection Products
VP9000 SPI Machine
Automated 3D solder paste inspection utilizing multiple inspection resolutions, enhanced result visualizations, and ultra-precise volume measurements
VT-X750 CT AXI Machine
Fast 3D CT Automated X-Ray inspection, with a resolution of 3um, capable of dividing a single solder joint into hundreds of cross-section slices for individual measurement and analysis
VT-S730 AOI Post-Reflow Machine
Complete 2D and 3D automated optical inspection, bundled with Omron’s color highlighting technology, detailed production monitoring tools, and fully offline programming and review station software.
Quick Answers
Learn more about these automated inspection topics
Why is AOI critical?
Automated Optical Inspection (AOI) is a fast and effective way to measure and classify every solder joint in a PCB assembly line.
Through rule-based inspection criteria, Omron’s AOI machines automatically analyze each solder joint and measure their characteristics against IPC standards. Additionally, every measurement is saved and tracked with Omron’s process control software which helps users spot potential production trends and eliminate defects.
Why do I need SPI?
While AOI is capable of pinpointing defects that occur after components have been placed, Solder Paste Inspection (SPI) is the only means of ensuring that the paste is properly deposited.
SPI measures the amount and location of the solder at each pad and can report potential issues. The SPI machine is also able to act as a feedback loop and provide real-time adjustment data back to the printer to perform subtle stencil alignments automatically.
Simply put, SPI has the ability to reduce the most amount of potential scrap by spotting potential solder issues before they ever happen.
The advantages of CT X-ray
A 3D CT X-Ray system captures a complete volumetric image of every solder joint allowing for unparalleled inspection capability.
Unlike traditional 2D methods, this approach removes any interference from components above, below or nearby ensuring hundreds of high-quality cross-section images.
The Omron CT X-Ray inspection system also measures each solder joint automatically, providing a systematic approach with extremely repeatable results.
How Omron stands out
Omron has over 30 years of experience as it was the first company to introduce the color-highlighting method to the automated I\inspection Industry.
The latest generation of Omron machines utilizes multiple inspection techniques producing results of the highest quality. Omron’s inspection solutions also offer completely offline programming, allowing for minimal production downtime as new programs are created.
Each machine is also connected to the same intelligent process control system which, operators and engineers can use to monitor real-time production quality and prevent process deviations.
A detailed look at developing high speed systems to overcome PCB inspection challenges
For continuous imaging technology, highly accurate positioning control and high-speed image sensing are required. With this technology, the VT-X750 caused take time to improve by more than double in comparison with the conventional machine, enabled low-radiation inspection, and created the industry’s first in-line, full surface inspection system. Built upon a new platform, the Omron AXI (automated X-ray inspection) system makes inspection safer and more comprehensive while continuing to evolve with the times.
The impact of smart factory solutions on PCB manufacturing
Advancements in technology continue to shape our way of living. More and more of the services and products that humans use each day are driven by printed surface boards (PCBS). Automobiles which were once largely powered by mechanical systems, now feature multiple electric motors, auto-assisted parking, lane departure, driving assistance, and sophisticated routines which charge hybrid batteries as brakes are applied. Like countless other devices, these applications require high quality PCBs to operate and any malfunction could seriously compromise the user’s safety.