True Integrated Development Environment
You are currently viewing the Flexible Manufacturing page.
Manufacturers across industries are finding it necessary to compete not just on throughput and cost-effectiveness, but also on flexibility. The overarching goal of this increasingly important strategy is to respond effectively to consumer needs while managing multiple product types.
To be flexible, a manufacturing system must automatically identify different production units to perform the correct operation, efficiently send changeover instructions to computer-controlled machines, and quickly change the arrangements of fixtures, tools and other working units.
The origins of flexible manufacturing are in the computer numerical control (CNC) business, where companies found a way to build several different products on a single machine. Today’s flexible systems are organized on a scale that encompasses the entire plant.
Manufacturers can take advantage of modular, adaptable solutions to quickly switch between product types and minimize downtime. With robotics, vision and other key technologies, a flexible manufacturing system makes it easier to stay competitive in today’s cutthroat market.
The first white paper in our mini-series on flexible manufacturing discusses five key strategies for improving predictive maintenance and operational flexibility. It encompasses several fundamental elements of a flexible system, including modularity, traceability and code reusability. It also discusses some ways in which manufacturers can harness the power of AI to improve equipment longevity.
Intelligent, adaptable automation solutions designed to handle rapid changeovers and accommodate shorter production runs are critical in the food and beverage packaging industry. Flexibility efforts within this industry focus on ensuring processors and packagers can handle the ever-changing needs of the global market, with minimal disruption to production.
Just as engineers must streamline vehicles to promote a better gas mileage, manufacturers must streamline their operations to deal with the challenges of an increasingly complex industry. Flexibility is an important strategy for expanding customization, addressing specific market demands and keeping throughput as high as possible.
Although there are costs involved in flexibility – both in terms of the equipment itself and the slightly reduced throughput due to constant product changeover – these costs are outweighed by the potential expense of producing vehicles that don’t sell or letting an entire line be idle once its dedicated product ceases to be in demand.
Our new white paper discusses several flexible manufacturing trends in the automotive industry as well as strategies for overcoming the challenges of a flexible system.
The need for continuous innovation characterizes consumer electronics and semiconductor manufacturing perhaps more than any other industry. The market is always hungry for the next exciting tech gadget, and with each new product release comes a host of options for customization. Individual customers want items with their favorite colors, just the right amount of memory, and whatever features they prize the most. Semiconductor manufacturers see a need to produce processors with varying speeds and power requirements so that they can be incorporated into tablets, phones and all sorts of different device formats.
To meet the needs of the market while retaining the ability to rapidly innovate, semiconductor and electronics manufacturers are increasingly relying on a flexible manufacturing strategy. This white paper discusses several strategies for ensuring the efficiency, throughput and transparency of flexible manufacturing systems for device makers and electronics.
True Integrated Development Environment
AC servo drives with built-in EtherCAT communications.
General-purpose servos deliver maximum built-in value, with simplified machine design and maintenance
Machine Automation Controller - NX7 Series
NX Series CIP Safety Controller with EtherCAT and Ethernet/IP capabilities
Complete, flexible feeding system optimized to work together with vision, motion and robots.
Self-navigating Autonomous Mobile Robot (AMR)
Built for the future of automation and designed for modern manufacturing, these cobots are Industry 4.0 ready.
eCobra SCARA robots offer a compact system footprint, saving valuable floor space while minimizing installation costs and complexity.
Omron's Adept Cobra robot deliver performance unmatched in the industry.
Parallel robot for high-speed picking and packaging
The Omron Adept Quattro robot is the only parallel robot, also known as a delta robot, in the world with patented features and is USDA/FDA-accepted for meat and poultry processing.
The speed and precision of Adept Viper six-axis robots make them ideal for operations requiring fast and precise automation.
The fastest picking system integrated in the Sysmac platform