In this blog post, we will explore the benefits and applications of scan tunnels and how they can help logistics facilities meet their objectives.

The Role of Scan Tunnels in the Sorting Facilities and Warehouses

Scan tunnels are typically installed at major junctions within logistics facilities. A scan tunnel uses industrial cameras to scan packages from multiple sides as they move through the conveyor system. By capturing accurate data and verifying package location, scan tunnels ensure that packages are tracked 100% throughout the facility. This ensures that the right package is shipped on the right truck by reducing the number of lost packages and eliminating human error in the scanning process. All of this improves overall sorting efficiency.

Pressures Faced by Sorting Facilities and Warehouses

Logistics facilities face various pressures up and down the value chain. This includes the demand for same day shipping and reducing carbon footprints. Meeting energy targets and on-time delivery targets are crucial for the success of these facilities. Scan tunnels play a vital role in addressing these pressures by preventing lost packages and streamlining operations. The more side of a package a scan tunnel can capture and the more traceability through the package’s journey, the greater the success of logistics facilities.

The Value of Scan Tunnel Applications

Scan tunnels provide a range of value that directly impact the objectives of logistics facilities. By automating the scanning process, scan tunnels increase the number of packages shipped per hour and reduce the number of packages which need to be re-shipped to account for a lost package ensuring packages are delivered just-in-time for trucking schedules, leading to increased customer satisfaction.

Omron's Contribution to Scan Tunnel Applications

Omron offers a comprehensive portfolio of products specifically designed for scan tunnel applications. Controllers, industrial cameras, and IPCs maximize the value of the scan tunnel solution. For example, the NX102 controller enables seamless communication with embedded OPC-UA server while the Sysmac Studio software allows for drag and drop programming. Industrial cameras provide accurate image data for machine vision applications, enhancing tracking and throughput efficiency.

Scan tunnels powered by Omron technology are powering the logistics industry by reducing lost packages, increasing efficiency, and improving customer satisfaction. These automated systems address the pressures faced by logistics facilities and help them achieve their profitability, revenue, and on-time delivery targets. By leveraging in scan tunnels, logistics facilities can enhance their operations, minimize costs, and gain a competitive edge in the market.