Digital Engineering Innovation
Seamlessly integrating the production site through the 'Digitalized Three Reality' philosophy
Digital Engineering Innovation is the basis of our two other concepts for manufacturing, "Autonomation Beyond Human Ability" and "Advanced Collaboration Between Human and Machines." Its objective is to implement the Digitalized Three Reality Philosophy by replicating on-site material objects to create an environment where their conditions can be accurately assessed from remote locations to deliver remote engineering that breaks down the barriers of time and place. This enables broad, objective, and quantitative visualization of on-site conditions, allowing you to analyze them for improvement and explore optimal operation measures, effectively accelerating the digital transformation of the manufacturing site and contributing to work process innovation.
Virtual Equipment Design with On-site
Our solutions build a digital twin of the manufacturing site by replicating, in a virtual space, its current state, incorporating its repeated and daily improvements and changes, including the movements of its existing equipment and workers. These solutions also allow experts far away from each other to collaborate on design, commissioning, and adjustments, thereby reducing turnaround time while also improving work quality. Through retrofitting that fully utilizes existing equipment, our solutions empower you to flexibly respond to market changes.
Digital Maintenance Exceeding Human Expert Capabilities
In the past, scheduled maintenance was the norm. This method tends to require downtime, includes risks, and generates workpiece disposal costs and exorbitant costs for managing maintenance parts. Our solutions keep track of actual equipment conditions while using AI and our unique sensing algorithms to visualize the conditions of production lines and individual equipment in a digital space. Our predictive maintenance solutions enabled by status monitoring help detect issues before they lead to failure, allowing you to address issues proactively.
Smart Manufacturing Control Linked Across Site
Overall energy efficiency, which needs to be maximized for decarbonization, will improve only if devices and machines can coordinate smoothly on the production line. Our solutions keep track of organic connections between on-site devices, equipment, and workers to help you optimize production and conduct effective energy management, as required by demand fluctuation. They uncover hurdles to meeting different KPIs by providing real-time visibility into the production efficiency and energy efficiency of the entire production line.